Pyrolysis Plant Setup Cost in India
Pyrolysis Plant Setup Cost in India | What is the cost of pyrolysis plant in India? and Is “pyrolysis plant profitable in India?” – If you’re exploring waste-to-energy opportunities, these critical questions demand accurate answers. Guanma Machinery delivers cutting-edge pyrolysis plants tailored for the Indian market, offering transparent cost structures, maximum ROI, and end-to-end technical support. Discover how to transform waste tires/plastic into profitable resources while supporting India’s Swachh Bharat and circular economy goals.
Breaking Down Pyrolysis Plant Setup Cost in India
Setup costs vary based on capacity, automation level, and compliance requirements. Here’s a realistic investment range:
Plant Type | Capacity | Price Range (USD) | Key Features
Batch Tire Pyrolysis Plant | 6-10 TPD | $55,000 – $120,000 | Semi-automatic, entry-level solution |
Semi-Continuous | 10-15 TPD | $130,000 – $250,000 | Higher efficiency, reduced labor |
Fully Continuous Tyre PyrolysisPlant | 20-50 TPD | $300,000 – $600,000+ | 24/7 automation, minimal supervision |
TPD = Tons Per Day. Includes reactor, condenser, oil tanks, emission control, and basic installation.
What’s Included in Guanma’s Pyrolysis Plant Cost?
We ensure no hidden expenses with comprehensive turnkey solutions:
1. Core Equipment: Reactor, condenser, oil tanks, shredder, conveyor.
2. Emission Control: Tailored for India’s norms (scrubbers, non-condensable gas recycling).
3. Automation: PLC systems for temperature/pressure control (reduces labor costs by 40%).
4. Installation & Training: On-site commissioning and operator skill development.
Profitability Analysis: Why Pyrolysis Plants Succeed in India
High Revenue Streams from Waste
End Product
Fuel Oil (45-50% yield): Used in boilers, cement plants .
Carbon Black (30-35% yield): Rubber/plastic additive.
Steel Wire (15% from tires): Sold to scrap mills.
Syn-gas: Reused to heat reactors (cuts energy costs by 70%).
Guanma’s India-Optimized Solutions: Beat Your ROI Timeline
We address unique local challenges
Heat Efficiency: Reactors designed for India’s ambient temperatures (reduces heating time by 20%).
Durability: SS316 reactors resist monsoon humidity and abrasive carbon black.
Compliance: Zero-discharge design passes state PCB audits.
Scalability: Start with 6 TPD; upgrade to continuous lines as demand grows.
Reduce Your Setup Risk: Guanma’s 2-Step Success Plan
1. Free Feasibility Study: Analyze local waste availability, product pricing, and regulations.
2. Custom Layout Design: Optimize factory space (min. 1,500 sq. ft. required).
Key Takeaways for Indian Investors
ROI Period: 8-14 months (vs. 18-24 months for outdated designs).
Hidden Savings: GST reductions (5% for waste recycling equipment) and state subsidies.
Market Edge: Rising demand for pyrolysis oil from paint, steel, and power industries.
